Course content:
1. Introduction of piping Engineering.
• Definition of Pipe and piping.
• Application of Piping.
• Piping Standards.
• Line specification and its importance.
• Pipe ends, joining types and application.
• Pressure class rating.
• NPS, DN and OD.
2. Pipe Manufacturing methods
• Seam pipe.
• Seamless pipe.
• Spiral pipe.
• U.O.Pipe.
3. Valves : ASME Standards
• Applications.
• Operation.
• Orientation.
• Drawing symbols
• Dimensions.
• Pressure Drop.
• Back flow.
• Standards.
• Selections.
• Specifications.
• Types of valve – Gate, globe, ball, plug, pinch, diaphragm, PSV, PRV, Butterfly, NRV, Diverting, mixing, knife, etc.,
4. Flanges
• Pipe Flange
– Joining methods
- Stub- in.
- Stub- on.
- Stub-end.
• Flange standards.
• Applications.
• Drawing symbols.
• Dimensions and pressure class rating selection.
• Types of flanges
- Slip on flange.
- Threaded.
- Orifice.
- Weld neck.
- Socket.
- Blind.
- Reduced.
- Lap joint.
- Flange and.
- Spades and spectical blinds.
5. Fittings
• Standards.
• Dimensions.
• Symbolic representations.
• Applications.
• Design concepts.
• Specification.
• Types.
– 900 LR & SR.
– 450 LR & SR.
• Bends - 1800 LR &SR , miter bends.
• Branch connections –
a. Straight: i. Equal Tees.
ii. Unequal Tees.
b. Cross-Tees.
• Reducers /Expands.
- Concentric.
- Eccentric
• Olets .
- Weldolets.
- Sockets.
- Threadolets.
- Latrolets.
- Elbolets.
- Sweepolets.
- Thermolets.
- Flageolets etc.
• Couplings.
- Full.
- Half
- Reducing.
• Unions.
• Special fittings.
- Traps.
- Expansion bellows.
- Expansion loops.
- Strainers.
6. Gaskets
• Types of gaskets.
• Selection @ process fluids.
• Standards.
• Types of flange facings.
– Flat.
– Raised face.
– RTJ.
Flange face finishing.
– Tangent grooves.
– Radio graphics and
– Concentric gloves.
Gaskets indication color representation.
7. Drawing generations
• Straight isometric.
• Single rolling isometric
• Double rolling isometric.
• Drawings Extractions.
8. Detailed MTO’s.
9. PFD and P&ID’s
• Process Flow Diagram (PFD).
• Piping and Instrumentation Diagram (P&ID).
• Symbolic representation.
• Process flow.
• Reading of P&ID .
• Development of piping diagrams with PFD and P&ID.
• Instruments, loop diagrams, symbols.
• Utility flow diagrams.
10. General arrangement diagrams
• Extraction of isometrics and MTO’s
• Development of detailed diagrams.
11. Pressure drop calculations
• Straight pipes.
• Valves, fittings and components.
• Pressure Drop in
– liquid line.
– gasses lines and.
– multi fluid lines..
• Types of flows.
12. Pipe supports.
• Importance of Supports.
• Classification of supports.
– Rigid.
– Hanger.
– Flexible and Restraints
• Standards.
• Span and specification.
• Applications.
• Representation.
• Rigid
- Shoe
- Saddle
- Trunnion.
- Dummy leg.
- Base adjustment Support and
- Sleeper.
• Flexible
- Constant load.
- Variable Load.
• Restraints
- Guide.
- Roller.
- Anchor Supports.
13. Pipe Racks :
• Design Concepts.
• Width and height calculations.
• Spacing (spans).
• Pipe arrangements.
• Process Pipelines.
• Utilities.
• Cable Trays.
14. Pipe thickness calculations.
• Schedule Selections.
15. Importance of Stress analysis.
• Sustained Loads.
• Occasional Loads.
• Expunction Loads.
• Primary stress.
• Secondary stress.
• Peak Stress.
16. Pump Head.
• Pump head Calculations.
• Closed System and Open system.
• Design Concepts.
• NPS Ha.
• NPS Hr – Cavitations.
• Applications.
• Pumps Selection.
17. Pump Piping Basic.
• All types of applications.
• Rooting Concepts of Piping for a pump.
18. Plot Plan.
• Equipment layout.
• Piping Layout.
• Preparation Of equipment layout- Factors consideration, Battery limits and Bund walls.
• Concepts.
• Sample Layouts.
• Importance.
19. Piping Layout .
Complete Design Concepts.
• Pumps.
• Vessels.
• Racks / Tracks.
• Hazardous.
• Head Room clearances.
• Control Stations.
• Drain Pipelines.
• Vent Pipelines.
• Process Pipelines.
• Safety.
• Maintenance.
• Operation. etc.,
20. Number of exercises in Class related to above topics to make you perfect in Concept & Design.
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